Discover how Ace Wire Spring & Form Co., Inc. engineers and manufactures custom springs and precision wire forms that solve complex design and production challenges across multiple industries.
Since 1939, Ace has supported manufacturers nationwide with custom compression springs, extension springs, torsion springs, and wire forms built for performance, precision, and durability. Our engineering team frequently steps in when deadlines are tight, tolerances are critical, and reliability cannot be compromised.
These featured case studies highlight Ace’s ability to deliver rapid prototyping, design collaboration, and dependable long-term manufacturing support for OEMs in lawncare, agriculture, conveyor systems, trailers, power generation, and medical equipment.
A vineyard management company urgently needed custom coil tine springs for specialized vineyard tillage equipment after their previous supplier went out of business. Without reliable replacement tines, downtime risked impacting crop yields and field performance. Ace Wire Spring & Form Co. stepped in to reverse-engineer and manufacture the parts directly from physical samples—ensuring precise fit, durability, and strength for the upcoming growing season. Read The Complete Case Study
Capabilities Demonstrated:
Rapid reverse-engineering from physical samples
Custom coiling and heat-treatment for heavy-duty use
Precision forming and consistency in low-volume production
Proven performance equal to OEM standards
A major lawncare equipment OEM faced recurring extension spring failures in its riding mower assemblies, leading to warranty claims and dealer dissatisfaction. Ace Wire Spring investigated the issue, ruled out material defects, and engineered a custom swivel-hook extension spring that restored reliability and performance. The new design eliminated spring-related failures and secured Ace as a long-term vendor, now providing 11 sourced components since 2016. Read The Complete Case Study

Capabilities Demonstrated:
Engineering analysis and failure root-cause determination
Custom spring design and performance optimization
Production scalability for OEM supply
Long-term vendor partnership development
A new contract manufacturing customer required a custom compression spring in 3/16″ low-carbon steel and needed a complete prototype-to-production turnaround in just over five weeks. Ace Wire Spring provided engineering collaboration, sample production ahead of schedule, and accommodated a last-minute dimensional change without delay—shipping all 400 production parts early. Read The Complete Case Study
Capabilities Demonstrated:
Rapid quoting and design validation
Flexible, fast-turnaround manufacturing processes
Prototype-to-production transition within five weeks
Customer-focused responsiveness and adaptability
A leading trailer manufacturer facing delays and out-of-spec parts turned to Ace Wire Spring for custom torsion springs and hands-on engineering support. Ace identified design flaws, offered expedited, to-spec production, and strengthened communication via local representation—restoring on-time builds and becoming the manufacturer’s long-term spring partner. Read the Complete Case Study
Capabilities Demonstrated:
Custom torsion spring engineering for ramp & liftgate assemblies
Collaborative design
Expedited, to-spec U.S.-made production
Local, in-person technical support
Each success story underscores Ace Wire Spring’s ability to combine engineering support, custom tooling, and manufacturing precision to deliver consistent results. Whether you need custom trailer springs, wire forms for conveyor systems, or precision components for medical assemblies, Ace’s experience across multiple industries ensures that every part performs as expected.
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