We produce custom springs and wireforms. We do not stock standard parts.
We produce custom springs and wireforms. We do not stock standard parts.
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Case Studies: How Ace Wire Spring Solved The Problem

Real-World Solutions from Ace Wire Spring & Form Co., Inc.

Discover how Ace Wire Spring & Form Co., Inc. engineers and manufactures custom springs and precision wire forms that solve complex design and production challenges across multiple industries.

Since 1939, Ace has supported manufacturers nationwide with custom compression springs, extension springs, torsion springs, and wire forms built for performance, precision, and durability. Our engineering team frequently steps in when deadlines are tight, tolerances are critical, and reliability cannot be compromised.

These featured case studies highlight Ace’s ability to deliver rapid prototyping, design collaboration, and dependable long-term manufacturing support for OEMs in lawncare, agriculture, conveyor systems, trailers, power generation, and medical equipment.

 


 

Agricultural Industry – Tine Problem to Spring Solution

A vineyard management company urgently needed custom coil tine springs for specialized vineyard tillage equipment after their previous supplier went out of business. Without reliable replacement tines, downtime risked impacting crop yields and field performance. Ace Wire Spring & Form Co. stepped in to reverse-engineer and manufacture the parts directly from physical samples—ensuring precise fit, durability, and strength for the upcoming growing season. Read The Complete Case Study

Capabilities Demonstrated:

  • Rapid reverse-engineering from physical samples

  • Custom coiling and heat-treatment for heavy-duty use

  • Precision forming and consistency in low-volume production

  • Proven performance equal to OEM standards

 


Lawncare Equipment Industry – Solving Extension Spring Failures

A major lawncare equipment OEM faced recurring extension spring failures in its riding mower assemblies, leading to warranty claims and dealer dissatisfaction. Ace Wire Spring investigated the issue, ruled out material defects, and engineered a custom swivel-hook extension spring that restored reliability and performance. The new design eliminated spring-related failures and secured Ace as a long-term vendor, now providing 11 sourced components since 2016. Read The Complete Case Study

Custom Coil Spring

Capabilities Demonstrated:

  • Engineering analysis and failure root-cause determination

  • Custom spring design and performance optimization

  • Production scalability for OEM supply

  • Long-term vendor partnership development


 

Industrial Manufacturing – Fast Custom Compression Spring Production

A new contract manufacturing customer required a custom compression spring in 3/16″ low-carbon steel and needed a complete prototype-to-production turnaround in just over five weeks. Ace Wire Spring provided engineering collaboration, sample production ahead of schedule, and accommodated a last-minute dimensional change without delay—shipping all 400 production parts early. Read The Complete Case Study

Capabilities Demonstrated:

  • Rapid quoting and design validation

  • Flexible, fast-turnaround manufacturing processes

  • Prototype-to-production transition within five weeks

  • Customer-focused responsiveness and adaptability

 

 


Trailer Manufacturing – Fast Custom Compression Spring Production

Springs for Trailers Large CoilA leading trailer manufacturer facing delays and out-of-spec parts turned to Ace Wire Spring for custom torsion springs and hands-on engineering support. Ace identified design flaws, offered expedited, to-spec production, and strengthened communication via local representation—restoring on-time builds and becoming the manufacturer’s long-term spring partner. Read the Complete Case Study

Capabilities Demonstrated:

  • Custom torsion spring engineering for ramp & liftgate assemblies

  • Collaborative design

  • Expedited, to-spec U.S.-made production

  • Local, in-person technical support

 

Why These Case Studies Matter

Each success story underscores Ace Wire Spring’s ability to combine engineering support, custom tooling, and manufacturing precision to deliver consistent results. Whether you need custom trailer springs, wire forms for conveyor systems, or precision components for medical assemblies, Ace’s experience across multiple industries ensures that every part performs as expected.

 

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