We produce custom springs and wireforms. We do not stock standard parts.
We produce custom springs and wireforms. We do not stock standard parts.
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Stay connected with Ace Wire Spring & Form Co. Inc. through our News and Events page, where we share the latest updates from our factory, highlight the events, upcoming tradeshows, and fundraisers we support, and celebrate company-wide and individual achievements. Discover how our commitment to excellence extends beyond our products and into the community!

What’s Happening at Ace Wire Spring & Form Co., Inc.

How Custom Springs Power Modern Manufacturing: From Prototype to Production

custom springs coil

Custom springs are the backbone of modern manufacturing—quietly driving performance, reliability, and precision in nearly every industry. From small components in medical devices to critical parts in power generation and industrial equipment, the ability to design and manufacture high-precision springs determines how efficiently machines perform. At Ace Wire Spring & Form Co., Inc., our decades of expertise in custom spring manufacturing allow us to turn engineering concepts into dependable components—built to last, built to perform, and built in the USA.


The Importance of Custom Springs in Modern Industry

Springs may be small, but their role is significant. They store and release energy, absorb shock, apply pressure, and ensure motion control across thousands of applications. Whether it’s a compression spring in a valve, an extension spring in a medical device, or a torsion spring in an industrial hinge, each one must meet exacting standards.
Unlike standard catalog parts, custom springs are engineered to fit the unique requirements of each customer’s design—ensuring precise load, rate, and dimensional tolerances. This precision defines industries that depend on consistent performance and reliability.prototype Springs

From Concept to Prototype: The Beginning of Custom Spring Manufacturing

Every custom spring begins as an idea—an engineering concept or product design that requires motion control or force application. At Ace Wire Spring, we specialize in helping customers transform those ideas into functional components through our prototype development process.
Our design assistance team works closely with engineers to recommend coil parameters, wire diameters, and materials based on function, stress, and environmental conditions. Using CNC coiling and wire forming technology, we can rapidly produce prototype samples that help customers validate performance before entering full production. This quick-turn capability reduces downtime and accelerates product development.

Precision Manufacturing: The Role of CNC Technology

Modern spring manufacturing depends on precision. Ace Wire Spring’s multi-axis CNC coiling machines allow us to produce complex geometries and maintain tight tolerances across every order. Whether it’s a simple compression spring or a complex multi-stage torsion spring, our machines deliver consistency and repeatability.
By combining craftsmanship with cutting-edge automation, we ensure that each part meets our customers’ strict requirements. This approach is critical for industries such as power generation, military defense, and medical manufacturing, where even minor deviations can impact performance or safety.

Material Selection and Quality Control: Building Springs That LastCompression-Springs-img

The strength and longevity of any spring start with the right material. Ace Wire Spring sources high-grade spring steels, stainless steels, music wire, and specialty alloys to meet demanding environmental and performance conditions. Each stage of production—from coiling to grinding, heat treatment, and finishing—is supported by rigorous quality control inspections. Our ISO 9001:2015 certification ensures every custom spring or wire form is manufactured under strict process control, and our ITAR registration enables us to support defense and aerospace customers with confidence.

From Prototype to Production: A Partnership for Success

What sets Ace Wire Spring apart is our ability to transition seamlessly from prototype development to full-scale production. Once a prototype has been approved, our engineering and production teams collaborate to optimize the setup for efficiency and repeatability.
Because we are a custom job shop, every order we receive is unique—requiring new setups, tooling adjustments, and operator expertise. This flexibility allows us to handle complex, low-volume jobs just as effectively as high-volume production runs. Our customers benefit from a manufacturing partner that can adapt to their needs while maintaining consistent quality.

Industries That Rely on Custom SpringsHeavy-duty trailer suspension spring

Our springs and wire forms support a wide range of industries, including:

  • Medical Equipment: precision springs for syringes, injectors, and IV systems

  • Lawn & Garden: durable components for zero-turn and riding mowers

  • Power Generation: springs designed for high-temperature and high-load environments

  • Industrial Machinery: torsion and extension springs for conveyor systems and motion control

  • Defense & Aerospace: mission-critical components manufactured to tight tolerances

Each of these industries depends on Ace Wire Spring’s ability to produce parts that combine performance, durability, and precision engineering.

Why Choose Ace Wire Spring & Form Co., Inc.

For more than 85 years, Ace Wire Spring has been a leader in custom spring and wire form manufacturing. Our commitment to precision, innovation, and customer service has made us a trusted partner for companies across the United States.
Whether you need a custom compression spring, wire form assembly, or prototype-to-production support, our team of experts ensures that every part meets your performance expectations.

Conclusion: Powering the Future with Custom Spring Solutions

The evolution of manufacturing relies on precision components that perform reliably under pressure—and custom springs are at the heart of that evolution. At Ace Wire Spring & Form Co., Inc., we take pride in helping our customers move from concept to completion with expert engineering, advanced CNC technology, and an unwavering dedication to quality.
From prototype to production, our mission remains simple: to power modern manufacturing through innovation, craftsmanship, and reliability.

author avatar
RJ Froehlich
Ace Wire Spring & Form Co., Inc. is dedicated to educating the world about the critical role springs play in everyday life and industrial innovation. From small mechanisms to large-scale machinery, springs are everywhere—and our mission is to grow our business by helping others understand their importance and potential.