Custom Springs for Coke Battery and Industrial Energy Systems

Coke battery operations—key to supplying blast furnaces in steelmaking—demand resilient components able to function amid intense heat, abrasion, and continuous cycling. Whether handling furnace coke, nut coke, or coke breeze, moving parts in these systems rely on precision springs and wire forms to ensure safe, efficient, and reliable performance.

At Ace Wire Spring & Form Co., Inc., we specialize in designing and manufacturing custom-engineered springs and wire forms tailored for demanding industrial applications like coke battery and energy processing systems. With over 85 years of U.S.-based manufacturing expertise, our components support critical equipment throughout manufacturing, screening, and material handling processes.

Precision Springs Built for Extreme Conditions

Coke recovery and by-product handling systems involve several heavy-duty mechanisms—like screening conveyors, material transfer systems, and pressurized equipment. Our compression, extension, and torsion springs endure high-impact force and resist abrasion in dusty, harsh environments. We craft these springs from durable materials and apply protective finishes designed to withstand heat, slag, and particulate exposure.

Wire Forms for Integrated Industrial Assemblies

Conveyor linkages, safety latches, and sensor supports in coke handling often require precisely formed wire components to navigate complex machine geometries. Ace’s CNC wire forming capabilities deliver consistent, dimensionally accurate parts that integrate seamlessly into heavy-duty infrastructure systems—with tight tolerances and high reliability.

Engineering Expertise and Rapid Prototyping for Industrial Scale

We partner with energy system integrators and OEMs on projects involving advanced metallurgical and energy infrastructure. Our process includes:

• Reviewing application-specific requirements and environmental challenges

• Strategically selecting spring geometry and materials to optimize lifecycle performance

• Providing rapid first-article prototypes for onsite testing

• Refining designs through collaborative feedback to ensure functional durability and compliance

This approach helps ensure equipment reliability when scaling from prototype to production in critical industrial settings.

Why Heavy Industry Leaders Choose Ace Wire Spring

• Custom-designed springs and wire forms built for industrial energy infrastructure

• Manufacturing precision from our U.S.-based facility with strict quality control

• Engineering guidance tailored to rugged operational environments

• Fast prototyping and first-article approval to streamline project timelines

• Durable components engineered to withstand heat, abrasion, and frequent cycling

Supporting the Backbone of Steelmaking and Energy Production

From coke oven battery systems to by-product recovery units, Ace Wire Spring & Form Co. provides essential components that keep critical industrial operations running. Whether optimizing spring-loaded mechanisms or supplying robust wire forms, our team delivers engineered reliability and high-performance for the toughest applications.

RJ Froehlich

Ace Wire Spring & Form Co., Inc. is dedicated to educating the world about the critical role springs play in everyday life and industrial innovation. From small mechanisms to large-scale machinery, springs are everywhere—and our mission is to grow our business by helping others understand their importance and potential.

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