Custom Springs and Wire Forms for Power Generation and Industrial Automation

In industries where electrification, automation, and industrial innovation converge—think power generation, high-voltage transmission, and advanced robotics—every component must operate with precision and durability. Ace Wire Spring & Form Co., Inc. delivers custom-engineered springs and wire forms that empower these demanding systems.

With over 85 years of manufacturing expertise in the U.S., our engineering team partners with companies building complex electrification and automation equipment to provide design assurance, rapid prototyping, and precision production.

Spring Solutions for High-Performance Electrical Equipment

Critical mechanical functions—like circuit breaker actuation, valve control, and robotic positioning—depend on reliable spring performance. Ace specializes in:

• Compression springs for contact pressure and shock absorption

• Extension springs for return mechanisms in breaker arms and transfer components

• Torsion springs used in latch systems and rotary automation parts

Engineered to withstand high cycling, severe electrical environments, and repetitive stress, these springs are custom-built to performance and safety specifications.

Precision Wire Forms for Automation and Power Systems

In automation machinery and power infrastructure—such as drives, connectors, and switching assemblies—custom wire forms are vital for structural integrity and functional reliability. Ace’s advanced CNC wire forming produces shapes that integrate seamlessly into equipment design.

Engineering Collaboration & Prototyping Excellence

Our engineers work closely with OEMs in electrification and automation from the earliest stages:

• Reviewing functional requirements and technical drawings

  

• Advising on optimal material selection, spring geometry, and manufacturability

• Delivering rapid prototype samples for testing and validation

• Refining design through iterative feedback to meet operational standards

This hands-on approach ensures high-performing results in systems that might power grids, manage voltage control, or run robotic assembly operations.

Why Electrification & Automation OEMs Partner with Ace

• Custom-crafted solutions for applications that cannot compromise on reliability

• Full U.S.-based manufacturing, ensuring traceability and consistent quality

• Design expertise that reduces development risk and accelerates timelines

• Quick sample turnaround for faster prototyping and production ramp-up

• Industrial-grade precision, delivering tight tolerances and long lifecycle performance

Enabling the Future of Power & Automation

Ace Wire Spring & Form Co. proudly serves the backbone of industries driving the modern electrified world. Whether used in robotics, switchgear, HVDC systems, or advanced automation, our engineered springs and wire forms support equipment where failure is not an option.

Contact our engineering team to discuss your next project—where precision, prototyping, and performance meet utility and innovation.

RJ Froehlich

Ace Wire Spring & Form Co., Inc. is dedicated to educating the world about the critical role springs play in everyday life and industrial innovation. From small mechanisms to large-scale machinery, springs are everywhere—and our mission is to grow our business by helping others understand their importance and potential.

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