We produce custom springs and wireforms. We do not stock standard parts.
We produce custom springs and wireforms. We do not stock standard parts.
When it comes to custom spring manufacturing, durability and performance are critical to ensure they meet the demands of industries like power generation, medical devices, agriculture, and more. At Ace Wire Spring & Form Co., Inc., we specialize in manufacturing custom precision springs and wire forms tailored to the specific needs of a range of businesses nationwide.
One key aspect of maximizing spring performance is the application of surface coatings—a vital step in protecting and enhancing your components.
Surface coatings are crucial in ensuring springs perform effectively and last longer, even in harsh operating environments. Without the proper treatment, springs are susceptible to corrosion, wear, and fatigue, leading to premature failure and costly downtime.
Industries such as oil and gas, defense, and material handling, often demand springs that can withstand exposure to extreme temperatures, moisture, or chemicals. A high-quality surface coating not only protects the spring from these elements but also ensures it maintains its strength and flexibility over time.
At Ace Wire Spring & Form Co., Inc., we understand the importance of these coatings and offer tailored solutions to meet your specific needs.
There are a variety of surface coating options available, each suited to specific applications and environments:
Electropolishing: Electropolishing is a chemical-electrical process that removes material from the surface of the spring, resulting in a smooth, polished finish. This method enhances corrosion resistance by eliminating surface imperfections where contaminants can accumulate.
Tumbling: Tumbling involves placing springs in a rotating drum or vibrating container along with abrasive materials. The motion smooths the spring’s surface by polishing away rough edges and stress risers. This process cleans parts and deburrs metals and can provide a brighter spring finish.
Electroplating: Electroplating uses an electrical current to deposit a thin layer of metal, such as nickel, tin, or chromium, onto the surface of the spring. This coating provides superior protection against corrosion and can be tailored for specific aesthetic or functional requirements. Electroplated springs provide corrosion resistance, polished finish, and wear resistance.
Shot Peening: Shot peening is a mechanical process where small spherical media are blasted at the surface of the spring. This creates residual compressive stresses that significantly improve fatigue resistance by preventing crack propagation. Shot peening is widely used for springs in high-stress applications such as automotive suspensions and aerospace components.
Chemical Coatings: Chemical coatings, such as phosphoric acid wash or paints designed to provide lasting corrosion protection, involve the application of a chemical solution that reacts with the spring’s surface to create a protective layer. These coatings enhance corrosion resistance and serve as a base for additional finishes or lubrication. Black oxide is a low-cost option for copper, steel, or stainless steel substrates. In addition to the corrosion protection, black oxide also helps dull the surface where light reflection needs to be avoided.
Electroless Plating: Electroless plating applies a uniform metal coating to springs without using an electrical current. This process is highly effective for coating complex geometries and ensures even coverage, including hard-to-reach areas. The electroless nickel plating allows for relatively thick coatings to be created for hardness, corrosion, wear resistance, and enhanced lubricity.
At Ace Wire Spring & Form Co., Inc., we help clients choose the best coating for their application, ensuring optimal performance and longevity.
The right surface coating enhances your spring’s performance by:
Protecting Against Corrosion: Coatings create a barrier against moisture, chemicals, and other corrosive elements that can degrade the spring material.
Reducing Wear and Tear: By minimizing friction, surface treatments prevent excessive wear and extend the operational life of the spring.
Improving Aesthetic Appeal: Coatings can provide a polished finish, making the springs suitable for consumer-facing applications.
Enhancing Mechanical Properties: Certain treatments can improve fatigue resistance, ensuring springs maintain strength under repetitive stress.
With decades of expertise and cutting-edge technology, Ace Wire Spring & Form Co., Inc. ensures that every custom spring we produce receives the treatment it needs to meet or exceed industry standards.
Since 1939, Ace Wire Spring & Form Co., Inc. has been a leader in custom spring manufacturing. As a family-operated and woman-owned business, we pride ourselves on delivering precision-engineered components that meet our clients’ exact specifications. We efficiently produce simple and complex parts with exceptional accuracy utilizing state-of-the-art multi-axis CNC machines and the experience gained from years of producing custom springs.
Our commitment to quality and innovation is why businesses in industries like aerospace, mining, and recreational vehicles trust us for their spring and wire form needs. From compression and torsion springs to intricate wire forms, we ensure every product is built to perform.
Are you looking for high-quality custom springs with the right surface coating for your application? Trust Ace Wire Spring & Form Co., Inc. to deliver durable and reliable solutions.
Request a Quote for Custom Springs & Wire Forms by filling out our easy-to-use quote form today! Let us help you find the perfect solution for your business needs.
"Where it’s always SPRINGTIME!"
Copyright © Ace WIre Spring & Form Company, Inc. All Rights Reserved. Website Design by Higher Images.
